What are the components of the robot welding workstation? Now let's let the Wuxi Golden Red Eagle Welding Robot show you the details. The robot welding workstation mainly includes welding robots and welding auxiliary equipment. Welding robot refers to a set of robot welding system for welding, and welding auxiliary equipment refers to welding positioner, fixture and other equipment. The specific components of welding robot workstation are as follows:

 

Main parts

 

1. Welding robot

The welding robot is a multi-functional manipulator. Its working radius is different according to different models. The working radius of common welding robots is between 1.5m and 2m. The workpiece to be welded can be selected according to the specifications. The manipulator directly drives the end operator to achieve various movements and operations. Its structural forms are diverse. The manipulator of the welding robot belongs to the joint type, Its position and posture are all realized by rotary motion. According to the number of joints, welding robots can be simply divided into four axis welding robots, five axis welding robots and six axis welding robots. On the market, welding robots are mainly six axis.

 

2. Controller

The controller is the core component of the robot. It implements all information processing of the welding robot and motion control of the manipulator. It is the brain of the welding robot workstation. When the robot is in the teaching state, it can plan and manage the position and posture information, motion parameters and process parameters of each teaching point sent by the teaching system, and convert the teaching (joint) coordinates of each point into rectangular coordinates through calculation, Stored in computer memory.

 

Welding robot and control cabinet

 

3. Teaching pendant

The teaching device is the human-computer interaction interface for human to robot teaching. The welding robot works by offline programming teaching. No one needs to operate the robot for on-site teaching. Instead, it can be programmed on the computer according to the drawing and then transmitted to the robot controller. It has the advantages of not taking up machine labor hours, facilitating optimization and making it safer.

 

 

auxiliary equipment

 

1. Welding positioner

The welding positioner is an instrument for placing welding workpieces. It can be used with tooling fixtures to assist the welding robot to achieve multi-directional operation. As a common welding auxiliary equipment, the welding positioner can achieve 360 ° rotation or 120 ° rotation according to the number of shafts. It can meet the load bearing of workpieces in different fields according to different load capacities, ensuring stable rotation within the bearing range. The workbench is equipped with fixed holes, The workpiece can be fixed, rotated and turned to improve stability. The welding positioner and welding robot can realize coordinated movement.

 

Welding positioner

 

2. Fixture

Fixture is a fixture unit used to fix the workpiece, and a device structural unit used to stabilize the workstation structure with a robot base or a large base plate.

 

3. Gun cleaner

As the auxiliary equipment of the welding robot, the gun cleaner plays an important role in the welding automation process. The gun cleaner can automatically clean the spatter in the welding gun of the welding robot, ensure that the gas is unobstructed, effectively block the air from entering the welding area, and complete the integrated operation of gun cleaning, oil spraying and wire cutting for the welding gun, which improves the welding efficiency and ensures the cleaning of the welding gun.

 

Robot welding workstation

 

4. Power supply and welding gun

Power supply unit and welding gun unit. The basic part of the operation workstation, as well as the external shaft unit or welding workbench, can be used to adapt to different working environments.

 

5. Safety guardrail

As the last item of the welding robot workstation, few users will choose to configure the safety barrier. It is a device that can separate the welding robot from other workers. For sites with small work scope and more workers, it is recommended to equip the safety barrier to limit the work scope of the welding robot and avoid safety accidents.

 

The above is the composition structure of the welding robot workstation. A good understanding of the structure selection will help improve the adaptability of welding operations and achieve stable welding. If you want to know more about other robot welding workstations, please feel free to consult Jin Hongying online at 4008-258-628.

 

 

Wuxi Golden Red Eagle is a high-tech enterprise with robot technology as the core, mainly engaged in welding robots, welding positioner, automatic production lines, industrial robots and complete sets of equipment around robots. With 20 years of experience, it is a mature and professional welding robot integrator.